Machined parts services for medium to large-scale production.

Due to our high-tech machinery factory and our continuous improvement process which allow us to optimize our results.

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Dynamic Machining Specialists in Quebec

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Learn More about Dynamic Machining

Dynamic machining is a technique that is gaining popularity due to its higher rates of material removal while still preserving process security compared to conventional machining tactics today. Two machining techniques combine to produce this notion, providing previously unattainable benefits.

The first technique used in dynamic machining is radial chip thinning. It is when only a small portion of the tool width makes a chip (less than half). The typical chip density is smaller than the progress per tooth when smaller than half of the tool width is engaged in the cut. 

It is important to note that radial attachment of the tool diameter of 10-20% leads to a substantial decline in average chip thickness.

The typical chip load should still be within the tolerances specified by the tool manufacturer. If it doesn’t, then the  manufacturer probably did not make the most of the tool’s potential. Additionally, the chip may need to be more significant to accommodate the heat generated during the cutting process.

Since a small chip cannot contain as much heat, one of the pieces of equipment or the workpiece absorbs this latent heat, which is undesirable. The way to avoid unnecessary radial chip thinning is to feed the tool more quickly, which is a beautiful solution to include.

In dynamic machining, a professional manufacturer would only need to keep an eye on the light tangential depths of the cut if the professional manufacturer can only perform machining applications straight with the right precision.

We are all aware that parts exist in a number of sizes, shapes, and complexity. In most cases, it is impossible to machine in a straight line when manufacturing; instead, we must machine inside nooks, internal corners, and curved surfaces. Maintaining the tangential alignment is, therefore, insufficient.

The Tool Engagement Angle is a more important metric to watch while using your machine. It is the angle formed by the tool’s center, the point at which it enters the material, and the point at which it exits the cut. 

The tool is always under control since this engagement angle is kept consistent. We always operate under the same cutting conditions in this atmosphere.

A manufacturer can rely primarily on radial chip thinning since it enables us to use tools with more blades and extended cutting edge lengths while feeding at increased SFM, cut depths and feed rates. 

The manufacturer can accomplish this since he does not need to be concerned about chip packing or over-engaging the tool.

Since dynamic machining employs skill rather than brute force, a CNC machine operated using a software with lesser horsepower can occasionally be employed when manufacturing. However, high power is optional if a professional manufacturer removes materials for less than 50% step-overs and steeper step-downs. In addition, it saves costs significantly by allowing for more efficient use of current equipment.

In most cases, professionals use solid carbide cutting tools for dynamic machining. The dynamic machining method can enhance material removal rates by using large stretches of cut and many teeth. However, since professionals do not restrict machining to gaps or pocket corners, through-tool coolant is optional and has high costs.

Without coolant, a professional manufacturer may remove chips with ease. However, additional coolant can be quickly introduced to the cutting area if the material calls for coolant.

Typically, chips have relatively small radial lengths. However, when going in the direction of the axis, they are exceedingly long. In deep pocketing applications, this chip arrangement does tend to stick together and cause issues with chip evacuation. A professional manufacturer can solve this issue by using chip splitters near the cutting edge to break the chip on the axis.

Aerospace Companies

When manufacturing the parts needed for aviation engines, most aerospace companies need many precision machinery manufacturers using dynamic machining. These parts must be created with exact tolerances while also being processed quickly.

Companies in this industry increasingly use CNC milling to produce a large number of parts with this degree of precision since it outperforms conventional machining techniques. Additionally, it decreases the amount of trash generated during production and the amount of material needing removal.

As a result, it drastically lowers costs, shortens cycle times, and allows manufacturers to process more components quickly. It is particularly advantageous for a number of small components used in the aviation industry, where available space is frequently at a premium.

Medical Companies

Medical technology is continually expanding and developing to keep up with the ever-increasing demands of patients around the world. Therefore, they must produce new devices fast and effectively to meet demand as they are continually on the market.

Consequently, the importance of production techniques like CNC milling is rising in this business. As a result, businesses can swiftly and accurately make complicated and delicate parts without needing large, expensive machinery.

Instead, the manufacturing process uses smaller machines better equipped to maneuver and handle the parts. It translates to lower costs because of the use of fewer machines, and fewer employees are required to maintain efficient production lines.

Tech Companies

Tech businesses use CNC machining processes for creating prototypes and manufacturing small batches of specific parts for their products. It is crucial to produce a number of iterations fast for these businesses because they frequently update their designs and create new product lines. This procedure can be swift, giving excellent results thanks to dynamic milling products.

Automotive Companies

Automotive companies widely use CNC milling products in manufacturing a number of auto parts. These high-tech parts are used more frequently in hybrid and electric vehicles, which is why their significance is increasing even while these components place a heavy burden on the machinery that makes them.

G.M. Précision’s dedication to manufacturing the best products and providing the best services for our customers from the number of services we provide is just one of the reasons to work with a dynamic machining company like ours. 

For intermediate and substantial manufacturers, G.M. Précision offers dependable CNC machining services and unparalleled precision at affordable costs is essential to developing long-term partnerships with our clients.

We are aware of the intense competition our customers encounter within the business world and how challenging it may be to stand out in a crowded business industry. Therefore, we consistently search for new and improved methods of operations to assist our clients in setting themselves apart from their rivals in business.

Our management is also committed to offering outstanding customer service and products, ensuring that every one of our customers is completely happy with every element of their interaction when they contact us for support and have questions..